Paper Sheeter Machine

The Single Rotary Knife Technology features a highly efficient cutting system at the heart of the FCT Paper Sheeter Machine, designed to handle various materials with precision and speed. This advanced configuration includes a rotating top knife cylinder paired with a fixed bottom knife, both working in harmony to deliver exceptionally clean cuts. The cutting blades are sharpenable, ensuring long-lasting performance and reducing the need for frequent replacements, which contributes to extended machine uptime and lower operational costs.

One of the key advantages of this technology is its ability to maintain flawless cutting performance, even at high speeds, making it suitable for production environments that demand rapid throughput. The system can easily handle materials up to 500 GSM, providing smooth and precise cuts without producing any dust or burr, preserving the quality and integrity of the material.

The entire cutting process of the FCT Paper Sheeting Machine is driven by precisely controlled servo motors, allowing the machine to achieve an impressive maximum cutting speed of 300 meters per minute. For paper and cardboard sheeting solutions up to 1000 GSM , please check the NSR Paper Sheeter Machine.

The button-controlled hydraulic and shaftless roll stands offer a highly efficient and user-friendly solution for loading and unloading rolls to the paper sheeting machine. Designed with ease of use in mind, these roll stands allow operators to quickly and effortlessly load paper and cardboard rolls. The hydraulic system ensures smooth, controlled movements during roll loading and unloading, adding to the overall safety and efficiency of the operation.

The roll stands are equipped with durable, an all-in-one conical roll holder heads, which are adaptable for use with a wide range of roll core diameters. This adaptability eliminates the need for changing roll holder heads between different roll sizes, simplifying the setup process and making it easier to handle multiple roll core diameters on the same machine.

Maintaining the correct web surface tension is critical to ensuring smooth operation and high-quality output in the sheeting process, and this is where the dancer rolls and adjustable pressure control system come into play. The dancer rolls are designed to absorb variations in web tension, keeping the tension consistent and well-regulated throughout the production process.

Web Edge Guide Unit represents a critical component in the efficient and accurate operation of any 4 roll paper sheeter machine. This advanced system utilizes a combination of state-of-the-art sensors and actuators to continuously monitor and adjust the position of the paper web in real-time, ensuring impeccable alignment throughout the entire cutting process. By making precise, on-the-fly adjustments, the unit guarantees that the paper web remains perfectly centered and aligned as it moves through the machine, preventing any deviations that could lead to miscuts or material waste when using the slitting knives.

The Web Edge Guide sections can be adjusted either automatically by the paper sheeting machine ‘s control system or manually through the Web Edge Guide Unit’s intuitive control panel, providing operators with the ability to fine-tune settings based on specific production requirements.

By automating the web alignment process and providing a user-friendly control interface, the Web Edge Guide Unit significantly enhances any 4 roll paper sheeter machine ’s productivity and overall ease of use.

The slitting station is equipped with three positionable slitting knife stands, each featuring sharpenable knives that allow for extended operation without the need for frequent replacements. The two side slitters can adjust the web to the desired width, even at high speeds and with high GSM materials, ensuring precise and clean cuts. The middle slitting knife is designed to split the web into two equal sections, enabling the paper sheeting machine to sheet both sections simultaneously, which results in significant time and cost savings.

These slitting knives are engineered for long-lasting durability and accuracy, delivering reliable performance across a wide range of paper types and thicknesses. Whether working with lightweight paper or heavier cardboard, the knives consistently produce clean, sharp cuts, minimizing waste and maximizing overall productivity. The flexible and efficient design of this slitting station ensures seamless operation, enhancing both the quality and efficiency of your production process. Slitting Knives working example

Eliminate the curling of the paper caused by the roll geometry with the built-in decurler section of the paper sheeting machine.

The high-grade Acrylonitrile-Butadiene-Rubber (NBR) conveyor belts used in the paper sheeter machine provide a robust, safe and efficient means of transferring cut sheets to the stackers. The use of NBR in the conveyor belts also adds a layer of chemical resistance, making them well-suited for long-term industrial applications while maintaining their performance and resilience under constant stress.

As the cut sheets progress along the conveyor line, Anti-Static Bars come into play to eliminate any static electricity that may build up on the web. The Anti-Static Bars ensure that each sheet moves smoothly and predictably, enhancing overall control and precision in the sheeting process.

The stackers themselves are engineered to deliver perfectly leveled stacks of cut material on all sides, ensuring uniformity and ease of handling in downstream operations. Vibrating stainless steel plates work in tandem with the back joggers to carefully position and align each sheet as it is added to the stack, eliminating any potential for misalignment or uneven stacking.

In addition to these features, the stackers are equipped with a programmable tab inserter, allowing for precise tracking and marking of the number of sheets in each stack. Tab Inserter working example

Effortlessly operate and navigate your paper sheeter machine with our advanced control systems. The high-resolution touch screen main control panel, along with well placed LED control panels, is designed with precision and user experience in mind. Tailored specifically for our paper sheeter machine models, these control panels provide an intuitive and responsive interface, making complex operations simpler, faster, and more efficient. The sleek design of the touch screen allows operators to quickly access key functionalities and paper sheeter machine settings, reducing the time spent on setup and adjustments while enhancing overall productivity.

To accommodate the needs of global operations, the system comes equipped with multi-language support, allowing for seamless communication and easy operation across diverse teams.

Our high-resolution touch screen interface redefines how operators interact with the machine, offering an intuitive and immersive experience that combines the latest in cutting-edge technology with a user-friendly design. Through this touch screen interface, operators can monitor critical parameters and production metrics of the paper sheeting machine in real-time, empowering them to make quick and informed decisions to optimize performance. Touch Screen Main Panel